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PEB Corp Group · NewCon Steel® · LGS/CFS manufacturing

Bolted structural frames being assembled in the plant
Parallel line — Bolted structure

Bolted structural steel: no field welding

NewCon Steel® executes every hole and every connection by CNC in the plant, to a ±0.5 mm (±0.02 in) tolerance. All the job site needs is bolts, torque wrenches, and an erection crew.

NewCon Steel bolted structural steel is manufactured in cold-formed steel with a zinc-aluminum-magnesium (Zn-Al-Mg) coating of 275 g/m² total across both faces (0.90 oz/ft²). Its holes and connections are executed by CNC in the plant, so the frame is erected on site with bolts only: no field welding, no site galvanizing, and no coating touch-up.

0weldsField welding
±0.5mmCNC cutting and hole tolerance
275g/m²Zn-Al-Mg coating, total both sides
The argument

Why field welding is the weak link

Field welding introduces three risks that a bolted connection avoids by design.

The first is the coating. Welding coated steel destroys the metallic coating in the heat-affected zone. The field repair uses zinc-rich paint and does not reproduce the factory coating, so the building's most vulnerable point ends up at the structural connection.

The second is labor. Structural welding requires certified welders and weld inspection. On a Caribbean island or a remote site, finding and certifying that crew is a schedule risk that is rarely priced up front.

The third is variability. A bolted connection with a CNC-punched hole repeats identically at every joint. A field weld depends on the day, the weather, and the welder.

NewCon Steel executes the holes and connections by CNC in the plant, on steel that is already coated. On site, the structure bolts together.

In the plant

Punched, marked, and coated before it leaves

Members are cold-formed from coil with a Zn-Al-Mg coating of 275 g/m² (both sides). They are then cut, punched, drilled, marked, and labeled by CNC straight from the structural model, to a ±0.5 mm dimensional tolerance.

The coating is applied to the originating coil, not in a dip bath after the part is finished. There is no site galvanizing and no batch galvanizing after fabrication, and no piece waits in line at a galvanizer.

All of it happens at the Centro Industrial PEB plant, Las Mañanitas, Panama City, on the same line that produces the LGS/CFS profiles.

  • Connections and holes executed by CNC, not laid out by hand in the field.
  • Zn-Al-Mg coating applied to the coil: it reaches the building intact.
  • Pieces marked and labeled against the erection shop drawing.
  • No site galvanizing, no coating touch-up, and no rework.
Zn-Al-Mg 275 g/m²ZM275 / ZMM275±0.5 mm
Bolted gusset-plate connection in a Zn-Al-Mg-coated steel structure, with no site welding
Bolted connection, no site welding.
On site

Lift it, align it, torque it

The structure arrives numbered and sequenced. Erection is a positioning-and-torque operation, with no cutting, welding, grinding, or coating touch-up.

That changes the profile of the crew you need on site and removes the dependency on certified welders in destinations where they are scarce or expensive.

Bolted structure combines with LGS kits in hybrid systems: bolted portal frames form the skeleton and pre-assembled structural panels handle walls, floors, and roof, all on a single purchase order.

  • No certified welders on site.
  • No welding equipment and no generator load to support it.
  • No field weld inspection.
  • No coating repair after erection.
Crane lift of a light-gauge steel structural module during on-site erection, over concrete pedestals
Structural module lift on site.
Specification

Bolted structure specification

Material and coating

Members
Cold-formed profiles and sections roll-formed from coated coil
Coating
Zn-Al-Mg 275 g/m² total across both faces — ZM275 (EN 10346) / ZMM275 (ASTM A1046 Type 1)
Substrate
Steel sheet for cold-formed framing members to ASTM A1003/A1003M
Sheet thickness
0.85 mm to 2.5 mm (0.033–0.098 in)

Fabrication and connections

Connection system
Bolted — no field welding
Holes
Executed by CNC in the plant, driven by the structural model
Dimensional tolerance
±0.5 mm
Identification
Pieces marked and labeled against the erection shop drawing
Plant
Centro Industrial PEB, Las Mañanitas, Panama City

Design and standards

Member design
AISI S100-16 (R2020) with Supplement 3 (S3-22)
Framing system
AISI S240-20
Seismic design
AISI S400-20
Design loads
ASCE/SEI 7-22
Destination codes
REP-2021 (Panama) · NSR-10 (Colombia) · IBC / ASCE 7 (Caribbean and US)

Hot-rolled steel structures (AISC 360) are designed by PEB Corp engineering; NewCon Steel® manufactures the bolted cold-formed steel (AISI S100). Tell us in your inquiry and we'll route you to the right company instead of forcing a solution.

Applications

Where bolted structure pays off

Islands and remote sites

The Caribbean, and sites with no certified welders

Where there is no qualified welding crew available and no local weld inspection, bolted structure removes the dependency. The skilled work stays in the Panama plant. When a project calls for hot-rolled steel frames, PEB Corp engineering compares the two systems; for the finished building, SmartBrix Construction delivers turnkey steel-framed construction.

IBC / ASCE 7
Aggressive environment

Coastal, saline, and marine exposure

Because nothing is welded, the Zn-Al-Mg coating of 275 g/m² applied to the coil reaches the connection intact. A field weld destroys the coating precisely where the structure is most exposed.

Zn-Al-Mg 275 g/m²
Schedule

Projects with a short erection window

Bolted erection is repetitive and measurable: lift, align, torque. There is no field weld inspection interleaved between members and no coating rework waiting at the end.

No field welding
How to order

How to order a bolted structure

01

Send geometry and loads

Send drawings or the model, spans, heights, building use, and site (wind and seismic). The site drives the loads under ASCE/SEI 7-22 and the destination code.

Day 0
02

Connection design

Members and bolted connections are designed to AISI S100-16 (R2020) w/S3-22 and AISI S240-20, and the holes are generated from the model.

CNC
03

Formal quote

Within 48 hours, you get a quote with scope, quantities, coating, fabrication time, and shipping terms.

48 h
04

Fabrication and shipment

CNC roll-forming, cutting, punching, marking, and labeling to a ±0.5 mm tolerance. The bundles then ship from Panama with the mill certificate (mill test report, MTR) and Panamanian certificate of origin.

±0.5 mm
FAQ

Bolted structure: technical questions

Why isn't NewCon Steel's bolted structure welded on site?

NewCon Steel bolted structural steel is not welded on site because every hole and every connection is executed by CNC in the plant, on steel that is already coated. Welding in the field would destroy the metallic coating in the heat-affected zone and force a paint repair that does not reproduce the factory coating. With bolted connections, the Zn-Al-Mg coating of 275 g/m² reaches the connection intact, and the connection is the most exposed point in the structure.

Do I need certified welders to erect a NewCon Steel structure?

No. NewCon Steel bolted structure is erected by an erection crew: lift, align, torque. It does not require qualified welders, welding equipment, or field weld inspection. This matters most on Caribbean islands and remote sites, where finding and certifying a welding crew is a schedule and cost risk that is rarely in the original budget.

Is NewCon Steel bolted structure galvanized after fabrication?

No. NewCon Steel's coating is applied to the originating coil, not in a dip bath after the part is finished. It is a zinc-aluminum-magnesium alloy of 275 g/m² total across both faces, designated ZM275 (EN 10346) / ZMM275 (ASTM A1046 Type 1). There is no batch galvanizing after fabrication and no site galvanizing: the piece comes off the line already coated. At cut edges and punch-outs, the magnesium and aluminum in the alloy form a protective film over the exposed steel.

Which standard governs the design of NewCon Steel bolted structure?

NewCon Steel bolted structure is cold-formed and designed to AISI S100-16 (R2020) with Supplement 3 (S3-22) and AISI S240-20. Seismic design follows AISI S400-20, loads follow ASCE/SEI 7-22, and verification is run against the code of the destination country. Hot-rolled steel structures (AISC 360) are designed by PEB Corp engineering; NewCon Steel® manufactures the bolted cold-formed steel (AISI S100). Tell us in your inquiry and we'll route you to the right company.

Can NewCon Steel bolted structure be combined with LGS panels and kits?

Yes. NewCon Steel bolted structure combines with LGS structural kits in hybrid systems: the bolted portal frames form the skeleton and the LGS framing handles walls, floors, and roof. Everything is manufactured in the same plant, with the same Zn-Al-Mg coating of 275 g/m² and the same ±0.5 mm tolerance, and it ships on a single purchase order.

Colombia

Need profiles, panels or kits for Colombia?

Review supply options from our Panama plant, information needed for a quote and delivery responsibilities for your Colombian project.

Steel framing profiles for Colombia

Technical library

Documents to prepare your supply

Read public information and use the available templates to request a quote and record receiving.

Request documents for my order

Quote your bolted structure

Reply within 24 business hours · technical proposal / quote in 48 h. Send quantities (lm, m², or metric tons), profile thickness, and destination country.

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